Overview
Tractor cab production was inevitably a
transitory market which lasted over 3 decades. It
started life in a small way, on the back of farmers and
construction workers wanting shelter from the elements
when working on their tractors and earth movers.
As farmers grew more affluent and
tractors became more powerful, they began to demand more
comfort, and employers sought to improve productivity.
Then market growth soared when Health & Safety rules
were introduced, demanding more safety, sophistication,
and content, to the point where bought-in cabs
approached 20% of the production cost on small tractors.
For two decades the industry enjoyed a sustained boom.
When legislation eventually went
Europe-wide, the multinational tractor giants saw a
major marketing opportunity to develop the styling, and
influence the design of integral cabs, to increase their
market share. Saloon car comfort, built-in computers,
electro hydraulic controls, and very compact high torque
diesel engines, are now the norm. Today, modern farm
tractors start at £30,000, with a six figure sum
required to buy a 300hp. top-of-the-range model.
The Western World tractor industry has
rationalised with many mergers taking place, and these
multi-national giants now enjoy high volume demand for
top end specification tractors. High tech mouldable
plastics with high structural strength have replaced
much of the sheet metal used in my day. Today's products
are styled to an extreme level as only 4 big players
compete for the business, with tooling costs able to be
amortised over high volumes.
As our business ratio moved from mainly 'own
brand' sales to dealers and farmers, to mainly a business as a
sub-contract supplier to tractor makers, so the need for quality
improvements became paramount. Working to the quality requirements
of large factories placed a lot of pressure on management and the
work force. We had developed techniques for high speed sheet
metalworking, allowing tolerances of plus or minus 5mm. This was unacceptable
to oem customers who wanted plus or minus 1mm.
We made a big mistake in the
early 1970s by agreeing to pay average earnings to skilled workers
who were involved on prototype work. We paid the average weekly
earnings enjoyed by normal production workers, which included their
piece work bonus. Average earnings were meant to fairly remunerate
half a dozen workers, but within 6 months, due to slack management,
the practice became endemic throughout the workforce for reworks,
or any job where a worker was held up for any reason. This practice
had to be stopped, so the piecework bonus system was withdrawn while
production management sorted out the anomalies. The workforce at
Four Ashes walked out, and so began a long period where employee
earnings slumped, and the company struggled to make a profit. We
enjoyed substantial turnover, but we could not survive due to the
high rework costs.
This trend for the majority of orders, coming
from oems, started in the mid 1970s, and a decade on, independent
tractor cab making had all but disappeared, or had substantially
downsized or diversified. My son John, who left the business two
years after I retired, told me that Cab-Craft became an early
casualty, as almost all our main oem customers eventually closed
their factory doors shortly after my retirement.
International
Harvester was the first to close, following a long damaging strike in
the U.S.A. Case bought their business and closed the Doncaster
tractor plant, ending our contract for loader/back-hoe cabs.
Following a long period of industrial unrest, Massey Ferguson closed
down their Coventry tractor plant at Banner Lane, three years into
our tractor cab contract transferring production to France. Coventry
Climax went through a massive reduction in size following the
eventual failure of their car group owners British Leyland. Ford bought New
Holland combines, and later sold off the tractor/combine business to
Fiat with all products now sold under the New Holland name, and built
outside of the U.K., affecting our combine cab contract.
John had to reduce the workforce from an all
time high of 360, to 150 within a 6-month period. Surprisingly,
there was no recommendation from the Shop Stewards for work sharing,
they insisted on last in, first out. All this was happening in the
era of 'Red Robbo' the infamous shop steward at British Leyland. Union
militancy was to spread over much of the Midlands engineering
industry with disastrous results, speeding-up the decline of many
companies, including those in the cab manufacturing sector. Within a
few years, cab production returned to become a niche business back
to where it started from in the fifties. Those companies still
remaining, who had diversified into other products, still continue
today producing cabs for low volume use customers such as
self-propelled sprayer manufacturers.
What became of Cab-Craft? As I understand it,
Mitchell Cotts was bought by the Souter Group, and the Mitchell Cotts
Engineering Division was sold off. A management buyout saved
Cab-Craft and Temperate Filtration, and these companies then operated
solely out of the small premises at Shaw Road. Cab manufacture
continued along with air filtration unit manufacture. Should any of
my former colleagues read this, maybe they could write down the
final chapter.
Doug Barker - April, 2010.
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