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100 Years of
Boiler Making |
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What follows is taken from a booklet produced by John
Thompson Limited, as a memento of the visit to the
factory, made by the Institution of Mechanical Engineers
on the 29th June, 1927. It provides us with a detailed
and accurate description of the company at the time,
with many illustrations.
John Thompson Limited, Wolverhampton
This is a combination of six
companies, all under private ownership, divided so as to
put each branch on its own footing (and to enable
members of the staff in the various sections to be
elected to the different Boards). All of them carry the
name of John Thompson and include:
The Water Tube Boiler Company,
Wolverhampton
The Motor Pressings Company, Wolverhampton
The Boiler & Engineering Company,
Wolverhampton
The Kennicott Softener Company,
Wolverhampton
Beacon Windows Limited, Wolverhampton
The John Thompson Structural Engineering
Company, Dudley |
The Firm of John Thompson was
founded 100 years ago by the grandfather of the present
governing directors, and has made great progress since
1887, and particularly since 1900; it has an unbroken
successful record, and no outside money has ever been
applied for, either public or private.
The productions cover those named
under the different headings above mentioned, and today,
the staff and workpeople number 2,000, and the works and
land total some 35 acres.
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Founders of the firm. |
The directorate of John
Thompson Limited, companies. |
The main offices. |
Lancashire Boilers - the
firm were pioneers in the production of Lancashire and
other boilers in the fewest number of plates and joints,
and for the manipulation of this larger material, a
special plant was installed. They have also been
pioneers in two very important improvements: dished
ends, that eliminates the necessity for any internal
stays or gussets, with which is combined either a
corrugated flue throughout, or a corrugated section,
which secures at one and the same time greater strength,
elasticity, and heating surface. The dished ends are
forged in heavy hydraulic presses, and the corrugated
sections are heated by water gas and welded by hydraulic
roller machines (no hammering), and as long ago as 1907
a boiler 30ft. long by 9ft. in diameter, 230lbs. working
pressure, was made from 9 pieces of steel only: 3 shell
plates, 2 end plates, and 4 flue plates (2 only in each
flue), a feat which had previously never been
accomplished, but of which many thousands are now at
work throughout the world. There is a battery of 56 of
this type in Japan.
In this department also is produced
multi-tubular, Cornish, and vertical boilers in great
quantities, many of which can be found in India, where
the firm has its own staff and offices, as also in
Australia and other parts of the World. |
The Lancashire Boiler Shop. |
A boiler built in 1908 from only 3
plates, which has worked for 19 years without giving the
least trouble and steams daily at 230 lbs. pressure. |
A dish-end boiler with corrugated
flues. |
12 boilers with dished ends and
corrugated flues, suitable for 160 lbs. per square inch
working pressure. Used by the South African mines. |
Water Tube Boilers - have been more
particularly developed since 1903, and have now
become a very important section of the firm's
productions. They embrace 4 distinct types,
particularly "The John Thompson" patent vertical
straight tube type, of which hundreds are now
working, there being upwards of 100 in Australia
alone, for pressures up to 350lbs. per square inch.
The firm's manufactures include their own stokers,
superheaters, steam piping, chimneys, and water
softening plant. They also erect and carry out
contracts for the whole boiler house station,
including the brickwork of the boiler house itself,
with brick or steel chimneys as may be desired. |
Part of the Water Tube Boiler
Shop. |
Part of the Water Tube Boiler
Shop. |
A steam drum, 44 tubes wide, 7
tubes deep, tube plate 1ΒΌ
inches thick, diameter 3 ft. 9 inches, 32 feet long. |
The Corrugated Furnace Shop. |
The Superheater Erecting Shop. |
Special mention should be made of
the Australian Brown Coal Electricity Plant in Victoria,
operated by 12 of the largest water tube boilers in the
southern hemisphere, each of which are equal to an
evaporation of over 100,000lbs. per hour.
Water Softening Company - The "Kennicott"
water softeners are recognised as the best on the
market, and have been in use for many years and in the
largest units, both for town, railway, industrial and
household supplies, in all parts of the world, including
the United States.
Structural Works, Dudley - have
some 250 men and are now producing a great variety of
work (Welded and Rivetted) also chemical works and oil
storage plants.
Motor Pressings - has its own very
extensive works for cars and lorry frames, wings and
bonnet work for cars, and is equipped with very heavy
hydraulic presses, 25 to 28ft. long, and American power
presses.
It is interesting to remark that
the Frame for the Sunbeam car which achieved the world's
record of 207 miles per hour, was made at these works. |
The world land speed record
breaking 1,000hp. Sunbeam car, during chassis erection. |
The Frame Erecting Department at
the Motor Pressings Works. |
One of the large hydraulic
presses, 28 feet long. |
Window Frames - This is a
separate company employing some 250 men on steel window
frames.
The company also has its own staff
overseas, including a subsidiary company with main
offices in Melbourne and Sydney (Australia), also
Calcutta (India). |
The patent vertical straight tube
'Alpha' boiler in a boiler plant, consisting of 12
boilers, each having 14,500 square feet of heating
surface, 260 lbs. working pressure, complete with
superheaters, stokers, fans, chimneys and boiler house
plant. Supplied to Yallourn Power Station, State
Electricity Commission of Victoria, Melbourne,
Australia. |
The interior of the Dudley
factory. |
Welded Gas Receivers, 20 ft. long,
4 feet 6 inches in diameter. Test pressure 275 lbs. per
square inch. |
Staff and Workpeople - The
staff and workpeople have had first consideration.
Facilities were granted for the purchase of shares first
to the staff and afterwards to the workpeople, and
during the past 14 years some 700 of these have been
shareholders, and who at the present time hold one-fifth
of all the shares of the company, preference and
ordinary, the remainder being held entirely by the four
governing directors. The shares have been paid for by
savings from wages and salaries week by week or month by
month, and from the staff and workpeople, directors have
been elected to sit on the boards.
There has also been established at
the firm's expense, special funds for unemployment,
accident, benevolent, and an old age pension scheme.
About 40 men can claim to have been regularly employed
between 40 and 60 years, and a further 150 for 30 years
and over. In many instances there are three generations
of families working in different departments,
consequently the relationship between employers and
employees is of the happiest nature, which justifies the
firm in saying that if only such schemes were adopted
more extensively, there would be almost an end to the
serious troubles which have gone so far to upset
conditions in this good old country.
Sports and welfare has not been
neglected; the workpeople have their own athletic
ground, tennis courts (five) with large pavilion;
canteen, adjacent to which are two bowling greens, and
bandstand, these latter directly adjoining the works.
They also have their own band which
elected to serve as the band of the 6th Battalion South
Staffordshire Regiment; male voice choir, football,
tennis, bowling, fishing and poultry clubs. |
An employees' children's party. |
Works Canteen, seating 400 people. |
Canteen, bandstand and bowling
green. |
Self supporting steel chimney, 110
feet high by 5 ft. 9 inches in diameter, in course of
erection. |
Completed boilers awaiting
transportation. |
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