The Villiers Engineering Co. Ltd.
    
	Some Technical Details
      
        
        
          
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     This section includes a few notes and details of the 
	mechanical and electrical systems that were used in Villiers engines.  
    One of Villiers famous motorbike engines of the late 1920s 
	was the 'Standard Sports'. It was a 172c.c. engine with cast iron piston, 
	fixed cylinder head, twin exhaust pipes and variable ignition, which was 
	fitted to all Villiers engines at that time. The 'Standard Sports' also 
	included a large silencer that had 16 times the volume of the swept volume 
	of the engine. It also had a drip feed lubricator. A higher performance 
	engine was the 172c.c. 'Super Sports T.T.' which had an aluminium die-cast 
	detachable head and flywheel magneto. It was also fitted with the Villiers 
	patent lubrication system which had no moving parts. The quantity of oil 
	supplied depended upon the engine load instead of engine speed. The 
	crankshaft journals were drilled with four lateral ports, the outer pair of 
	which, were placed to permit a small amount of the compressed gases in the 
	crank chamber, to be forced out through grooves in the main bearing bushes, 
	to a union on the front of the crank case and up into the oil tank of the 
	engine. In this way pressure was built up in the space above the oil in the 
	tank and the lubricant was forced up a vertical pipe into a flush-fitting 
	drip feed. From there it flowed through a pipe and into the cylinder. In a 
	similar way oil was also fed to the crankshaft bearings through separate 
	passages and through the drilled crankshaft to the roller bearing. 
              Villiers produced simple and reliable engines, with few moving 
				parts. One of the company's successful innovations was the 
				flywheel magneto, in which the high tension voltage was 
				generated within the flywheel casing, the only moving part being 
				the flywheel itself. Magnets and pole pieces were attached to 
				the inside of the flywheel and a voltage was induced in a 
				stationary coil in the centre. This technique was extended to 
				provide the low tension voltage for electric lighting and 
				battery charging.  | 
           
         
        
       
      
    The flywheel magneto. 
    
      
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        The whole arrangement was extremely reliable. Apart from 
		the spark plug, the only item that needed occasional attention was the 
		contact points in the contact breaker. 
		 The points needed to be kept 
		clean and the gap correctly set. Failure to maintain a sufficient gap 
		led to overheating and considerable difficulty in starting.  | 
       
     
    
      
        | The wiring diagram of the simple lighting set which did 
		not include a battery. It produced an A.C. voltage to light the head 
		lamp and tail lamp. 
		 Due to the special winding of the coils, a rapid 
		rise of voltage was obtained. This was almost constant over 25m.p.h.  | 
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        The charging set rectified the A.C. voltage induced in 
		the lighting coils by a commutator, which was carried on the flywheel. 
		 A 
		centrifugal cut-out was mounted on the flywheel to prevent the battery 
		discharging through the lighting coils, when the flywheel was 
		stationary. A Nife accumulator was used which needed to be topped up 
		with distilled water instead of acid.  | 
       
     
     
      
        
        
          
            | Care was required when doing this, as the liquid 
			electrolyte contained caustic potash which would attack the hands or 
			clothes. | 
           
         
        
       
    
      
        
		  
        The Villiers Mk.10 stationary engine.  | 
        The Mk. 10 Villiers stationary engine was a typical 
		Villiers product. It was simple, neat and compact, with few moving 
		parts. Because of this simplicity, Villiers engines were reliable and 
		easy to maintain. The engine included the Villiers flywheel magneto, 
		with the engine cooling fan mounted on the outside of the flywheel. 
		 Most 
		of the parts were made in-house and additional parts were available for 
		petrol-paraffin running.  | 
       
     
    
      
        | The engine had a 50mm bore and a 50mm stroke. The total 
		swept volume was 98c.c. and the engine could deliver 1h.p. at 
		2,000r.p.m., and 1.3h.p. at 3,000r.p.m. It was air-cooled and used an 
		oil-wetted type of air filter. 
		 The capacity of the fuel tank was 0.5 
		gallons and the lubricating oil sump held one pint. It was fitted with a 
		Lodge spark plug and Villiers carburettor.  | 
        
		  
        A drawing showing the parts that make up the 
		Mk.10.  | 
       
     
    
      
        
		  
        The Villiers Mark 3 engine.  | 
        The Villiers Mark 3 engine was introduced in 1920 and 
		was one of the last engines made by the company before the introduction 
		of the flywheel magneto. It used the conventional type of chain-driven 
		magneto with horse-shoe magnets and a conventional flywheel. 
		 The engine 
		was designed to allow easy access to the various parts for servicing. 
		The carburettor was attached almost at the top of the cylinder wall to 
		allow access to the jet. The spark plug was moved to the top of the 
		cylinder, to isolate it from the top cooling flange and it kept 
		remarkably cool.  
		The inlet gas was led through an induction passage, 
		cast into the cylinder assembly. This arrangement avoided condensation 
		and gave greater efficiency because the gas was warmed on its way to the 
		crank case. Like many Villiers engines, it included double silencers and 
		was very quiet in operation.  | 
       
     
    
		
      
        Another view of 
		the Mark 3.       | 
        
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